Decreasing Installation Time and Cost with Nevados

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POST DATE
November 5, 2024
By Editorial Team

With the introduction of the Inflation Reduction Act and Greenhouse Gas Reduction Bill, government agencies are putting their might behind renewable projects, offering grants for research and development as well as directly subsidizing projects to help speed production.

However helpful these programs are, they aren’t doing much to change the 500,000 person-and-growing skilled labor shortage that is creating a major bottleneck for new solar projects. Although it may be easier now to get projects approved, it’s not uncommon to see a project sit in limbo for months because the EPC isn’t able to get the people needed to complete the installation.

Better by Design

In tight labor markets scarcity can drive up wages giving person-hours extra weight in the cost equation. Over hundreds of megawatts worth of installations, extra hours add up. The Nevados team has worked diligently to remove the pain points that drive up these extra installation hours and drive down project margins.

At Nevados we understand how hard it can be for developers and EPCs to keep projects on schedule. From slow permitting, to supply chain issues, to labor shortages. These factors bog down projects leading to lost time and money.

Nevados goal has been to develop the most terrain-capable tracker system on the market, an innovative hardware, software, and controls package designed to go where others cannot. The same design that delivers unparalleled terrain performance, allows for unmatched installation efficiency. Through direct consultation with EPCs and installers, we deliver hardware designs that meet their needs, providing the complete package to make installation challenging terrain as easy and efficient for ground crews as possible.

Attention to Design Detail Pays Dividends

In a recent study by solar construction consultants Eclipse-M, Nevados was ranked first in installation time among all other market relevant trackers. The analysis shows the Nevados tracker requires only 118 labor hours per megawatt installed, the lowest by a considerable margin for any comparable tracker. In comparison, Eclipse-M determined similar trackers require between 159 to 244 labor hours per megawatt, meaning the Nevados solution provides a 25-50% increase in installation efficiency. It should be noted these figures are achieved using standard construction methods, but they can be reduced even further, with Eclipse-M stating, “… this is the first 650W tracker case Eclipse-M has studied where the possibility of achieving less than 100 PH/MW is possible using an advanced lean installation system.”

Features of the design of the All Terrain Tracker (ATT) that lead to this efficiency include:

  • Pre-assembled components: The 1-piece bearing assembly and pre-assembled top-down clamps significantly reduce installation time and labor. 
  • Auto-alignment: The advanced bearing and post connection design simplifies alignment for faster installation on any terrain. 
  • Single-worker installation: Key ATT® installation steps, including the bearing assembly, drive system, and modules, can be installed by a single worker.

The combination of all the thoughtful features designed in the ATT led Eclipse-M to state it is an “Impressively simple and productive system to install.”

Bringing it All Together

These installation efficiencies, combined with the fact that our tracking solution requires zero site grading, gives the ATT a construction timeline no other tracker solution can match. All the while exhibiting, according to Eclipse-M, the “highest level of tolerance observed for any 1P tracker”.

Amid a labor squeeze, where every hour matters, developers need a solution that puts efficiency first and doesn’t require expensive add-ons to deliver performance. From the ground up, Nevados has thoughtfully designed its solution with developers and EPCs in mind. Let the Nevados ATT Solution work for you.

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Products & Services
Chief Commercial Officer

Jenya Meydbray

Jenya is the Chief Commercial Officer of Nevados, prior to that he co-founded PVEL in 2010 and served as CEO for the past dozen years. 

He developed the first extended reliability and performance test protocols for the downstream PV industry as well as innovative methods of evaluating PV performance for power plant level risk assessment and mitigation. 

Prior to founding PVEL, Jenya was the Senior Quality and Reliability Engineer at SunPower where he designed accelerated test methods for high-efficiency solar cells and modules. Jenya began his career at NASA Ames Research Center’s hyper-gravity facilities. He also served as VP of Technology for Cypress Creek Renewables, a utility-scale project developer.

DIRECTOR OF FINANCE

Rick Baldini

Rick has over 18 years of finance experience across several industries including financial services, insurance, real estate, and construction.  Rick is experienced in building, leading, and advising companies through complex restructurings, business expansion and product development.  

Prior to Nevados, Rick was the CFO for Link Real Estate & Urban Land Co, a real estate investment firm, that Rick led to become the fastest growing private company in Central Ohio.  Rick has also been successful in structuring a multi-million-dollar licensing deal with a public company while CFO at Global Administration Management, a boutique consulting firm in the insurance industry.

Rick is a graduate of the University of Arizona where he received a B.S. in Finance and Marketing.